Press & Press Brake Protection

Photoelectric guards and laser protection systems for power presses and press brakes.

Compare 3 Press & Press Brake Protection Series

Press Brake vs Punch Press: Two Different Guarding Problems

Presses and press brakes need a safeguarding solution matched to the machine and the operator task. A fixed field across an access opening and a ram-mounted laser system monitor different geometries; neither is automatically suitable for every machine of that name.

A press-brake risk assessment must account for sheet handling, tooling, side and rear access, stopping performance, operating modes and the applicable machine standard. A fixed light curtain is not universally prohibited, and a ram-tracking device is not a complete safeguarding solution by itself.

Compare the DKE-L3 ram-mounted laser configuration, DQS controller-based photoelectric guard and DQV double-sided system. Request the complete equipment configuration and evidence for the intended machine.

Conceptual comparison of press-brake workpiece handling and protective-device placement
Conceptual application, not an installation prescription. The integrator must select and validate the safeguards.

Which of the Three Systems Fits Your Machine?

Compare the published configurations below as procurement starting points. Sensor response, optical spacing, output arrangement and machine-level stopping time are separate quantities; a table does not establish a certified combination.

AttributeDKE-L3 (press brake)DQS (press / hydraulic)DQV (dual zone)
Guarding principle3-beam laser band that travels with the ramfixed curtain + dedicated controllertwo independent curtains, one controller
Response time5 ms≤ 10 ms≤ 10 ms
Detection capability / optical pitch10 mm published detection capability; verify exact document7 pitches: 10 / 14 / 20 / 25 / 30 / 40 / 80 mm10 / 20 / 40 / 80 mm per side
Coveragespans up to 15 m between bracketsprotective height 50–2480 mm (4–32 beams)up to 72 beams / 5680 mm combined
Published output (verify selected version)dual OSSD + FA fast-approach enablerelay contacts AC250V / 5A from the controllerdual relay or dual transistor
Supply12–24 VDCsensors DC 12/24 V; controller AC 110–220 Vcontroller AC 110–220 V
Ingress protectionIP65IP65IP65
Comparison chart of DAIDISIKE DKE-L3 ram-tracking laser, DQS controller-based press light curtain and DQV dual-zone light curtain for press brake safety
Three guarding architectures — pick by machine geometry, not by price.

Not sure which of the three? Send the machine type, bed length and measured stopping time via the inquiry form — we reply with a model code, not a brochure.

Press Brake Laser Protection: How Ram-Tracking Guarding Works

DKE-L3 uses ram-mounted transmitter and receiver brackets with the E1, E2 and E3 optical arrangement described in its instructions. Verify the applicable setup distance, tooling geometry, bracket alignment and operating mode from the exact version. A conceptual diagram is not a universal 3 mm installation prescription or proof that every hazard point is covered throughout the stroke.

The published optical geometry and FA fast-approach signal must be checked against the exact DKE-L3 instructions and the machine interface. The device response is not the machine stopping time; do not derive a safe working position from the nominal sensor response alone. Verify the laser classification and all operating precautions in the applicable manual.

Alignment across long beds is the practical worry, and it is why the system spans up to 15 m with bracket geometry designed for repeatable re-mounting after tool changes.

Conceptual DKE-L3 ram-mounted optical arrangement; setup and operating mode require exact instructions
Verify offsets, tooling, alignment and operating modes from the applicable instructions. This is not an installation approval.

Guarding Power Presses and Hydraulic Presses with the DQS System

DQS combines a light-curtain configuration with a controller. Request the selected controller code, contact arrangement, input documentation and applicable safety evidence as one package. Do not assume Type 4, EDM or whole-machine compliance from the product family name; those requirements need explicit documentation for the selected configuration.

The controller family covers both retrofit and OEM builds. DQSW and DQSS are stand-alone boxes for adding protection to presses already on the floor; DQSN and DQSP are panel-mount versions for building into new machine cabinets. Output configuration is ordered by code — OC (1 NO + 1 NC), 2C (two NC) or 2O (two NO) — and detection distance is coded from class A (0.3–3 m) up to class H (0.3–40 m), so one series covers a bench press and a forty-meter transfer line alike.

Choose beam pitch, beam count and field height from the DQS model table. Ask separately for the minimum detectable object and applicable rating; pitch is not a synonym for detection capability.

DQS selection map: seven beam pitches from 10 to 80 mm across 4 to 32 beams giving protective heights from 50 to 2480 mm, with model code example DQS06/10-50
Model code example: DQS06/10-50 = 6 beams × 10 mm pitch, 50 mm protective height.

The Mounting Distance Comes From Your Machine's Stopping Time

No guarding system on this page has a fixed "correct" mounting distance, because the minimum distance is a property of *your machine*, not of the sensor: it grows with the total time the press takes to actually stop after the output drops. A press with a tired brake needs the curtain further out than an identical press with a fresh one. That is why every serious press brake safety installation starts with a measured stopping time, and why we ask for that number in the inquiry rather than publishing a one-size answer.

Collect the measured machine stopping time together with sensor, controller and output-element response information. The integrator must use the applicable standard edition and approach geometry to determine the safeguard position. The press and press-brake procurement article helps assemble those inputs; examples are not a substitute for machine validation.

For pin-level output wiring — OSSD polarity, relay loop details, reset circuits — the DAIDISIKE engineering library on fsddsk.com maintains the full diagram set for every output type we ship.

What We Publish — and What to Ask the Factory For

Every number above comes from the published series data, and the model tables on the three product pages list the ordering codes in full. Two things we deliberately do not print here: performance-level certificates (PL / functional-safety documentation is supplied per order, with the paperwork matched to the exact configuration shipped) and stopping-time-dependent mounting distances, which are meaningless without your measurement. If a spec you need is missing from a product page, that is a data gap we flag honestly rather than a number we invent — ask, and the factory answers with documents.

Frequently Asked Questions

Can I use a standard safety light curtain on a press brake?

Possibly, depending on machine design, operating task, stopping performance and the applicable machine standard. A fixed light curtain and a ram-mounted laser system have different application constraints. Have the integrator validate the intended arrangement rather than assuming either option fits every press brake.

What is the difference between a press brake laser guard and a press light curtain?

A ram-mounted laser guard and a fixed light-curtain/controller arrangement monitor different geometries. Compare their exact setup instructions, documented detection capability, device response and output interfaces. A nominal optical offset is not a universal installation distance, and beam pitch must not be substituted for detection capability.

Do these systems include the safety relay?

DQS and DQV are controller-based configurations; confirm exactly which controller, contacts and accessories the quotation includes. DKE-L3 requires a documented evaluation and machine interface. Review the safety relay options only after checking exact input compatibility and required safety functions; a brand match is not approval of the combination.

How do I choose between DQSW, DQSS, DQSN and DQSP controllers?

W and S versions are stand-alone boxes for retrofitting presses already in service; N and P versions are panel-mount for OEM cabinets. Output codes: OC = 1 NO + 1 NC, 2C = two NC, 2O = two NO contacts.

What should I send to get an accurate quote?

Machine type (press brake, punch press, shear or hydraulic press), bed length or opening width × height, the resolution class you need, and the measured stopping time. The stopping time decides the mounting distance and often the model — it is the one number no catalogue can supply for you.

Press & Press Brake Protection in Action — 5 Demonstration Videos

Wiring, setup and live operation filmed on the actual modules. Each clip links back to the series it demonstrates, so you can go straight from footage to specification.

Installing a Safety Light Curtain on a Punch Press — Mounting, Alignment & Test

Watch a safety light curtain being fitted to a mechanical power press: bracket mounting on the press frame, emitter-to-receiver alignment, and the final interrupt test before production restarts. A practical reference if you are retrofitting punch press guarding to pass a safety inspection.

Related: DQC general-purpose safety light curtain · Press photoelectric safety guard

Punch Press Infrared Guarding — Light Curtain Stopping the Stroke in Real Time

A running power press protected by an infrared safety light curtain: the moment a hand breaks the beams, the stroke stops. Shows the reaction you should expect from properly wired point-of-operation guarding on stamping and blanking presses.

Related: Press & press-brake protection range

Pneumatic Automatic Feeder on a Pressing Machine — A50 / A100 / BX150 Running

An air feeder with pneumatic clamping advancing strip stock into the die at a fixed pitch, cycle after cycle. Automatic feeding keeps hands out of the point of operation — the feed area itself is then guarded with a safety light curtain.

Related: Press & press-brake protection

Press Feeding Peripherals Working Together — Uncoiler, Straightener & Feeder

The three stages of a stamping feed line in one view: the uncoiler pays off the coil, the straightener flattens it, and the feeder indexes it into the press. Understanding this flow helps you place guarding where people actually reach in.

Related: Press & press-brake protection

Automatic Feeder Cycling on a Stamping Press — Consistent Pitch Feeding

Close-up of an automatic feeder holding pitch accuracy on a running stamping press. Steady feeding raises output per shift and removes the manual hand-feeding that causes most press injuries.

Related: Press photoelectric safety guard

Selection Help & Related

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