DAIDISIKE GRATING FACTORY LAUNCHES INDUSTRY-FIRST FLEXIBLE CUSTOMIZATION PROGRAM FOR PROXIMITY SWITCH ORDERS

Breaking News – July 18, 2025 – Shenzhen, China  

Headline  

How Can I Customize Proximity-Switch Orders? DAIDISIKE Grating Factory Answers with an End-to-End, 360-Degree Personalization Engine That Cuts Lead Time by 48 % and Cost by 30 %.

Sub-headline  

From one-piece prototypes to 50 000-unit OEM runs, the new DAIDISIKE Prox-Switch Configurator™ integrates in-house photolithography, nano-coating, and AI-driven QA to deliver sensor gratings that match any mechanical envelope, electrical interface, or environmental norm on earth—or in orbit.

Press Release Body  

Shenzhen—For more than a decade, engineers have asked the same question at every trade-show booth, in every RFQ e-mail, and inside every late-night WeChat group: “How can I customize proximity-switch orders without bleeding my budget dry and missing my launch window?” Today, DAIDISIKE Grating Factory, the 12-year veteran behind the world’s slimmest stainless-steel optical gratings, finally delivers a turnkey answer.

1.The Pain Point We Eliminate  

Traditional proximity-switch customization is a relay race between three or four vendors: the optics house, the PCB assembler, the molding plant, and—if you are unlucky—an overseas logistics broker. Each relay adds tooling charges (US $1 200–US $3 800), communication lapses, and 4–6 weeks of buffer. DAIDISIKE collapses that relay into a single sprint. Our 12 000 m² vertically integrated campus in Bao’an District handles everything from wafer-level grating etching to IP69K potting in one roof, eliminating mark-ups and misalignment.

2.The Core of the Program—The Prox-Switch Configurator™  

Step 1: Upload or Drag-and-Drop CAD  

• Accepts 25 formats, including SolidWorks, STEP, KiCad, and AutoCAD.  
• AI algorithm reads your mechanical keep-outs within 7 seconds and suggests three standard grating profiles (Type-A comb, Type-B sinusoidal, Type-C binary) or an entirely free-form lattice.  

Step 2: Electrical Personality Card  

• Choose from 13 integrated circuit partners (TI, STMicro, Renesas, ON Semi, etc.).  
• Signal options: NPN, PNP, push-pull, IO-Link, RS-485 Modbus, or CAN-FD.  
• Cable or M8/M12 quick-connect, PUR, PVC, or FEP jacket, any length from 50 mm to 30 m.  
• Over-mold color? We stock 11 RAL codes at zero MOQ.  

Step 3: Environmental Armor  

• Standard -25 °C…+70 °C, optional ‑40 °C…+105 °C, or custom cryogenic to +150 °C.  
• Conformal coat choices: parylene, acrylic, silicone, or nano-ceramic.  
• IP ratings factory-tested in our 8 m dunk tank: IP67, IP68, IP69K, or 1 000 h salt-spray proof.  
• Need ATEX Zone 2 or IECEx ia IIC T4 Ga? DAIDISIKEholds the certificates and pre-built flame-proof enclosures.  

Step 4: Optical Fingerprint  

• Grating pitch: 0.5 µm to 5 mm (laser interferometer calibrated).  
• Duty-cycle resolution: 0.1 % step.  
• Surface finishes: mirror, satin, or anti-glare black anodize.  
• Anti-fog hydrophobic layer rated for 5 000 wipe cycles.  

Step 5: Quantity & Logistics  

• Prototype MOQ lowered to 5 pieces—48 h dispatch if you approve the 3-D render before 10 a.m. China time.  
• Pilot run 100–500 pcs in 7 days.  
• Mass production 5 k–50 k pcs with automatic Kanban replenishment to your warehouse in North America, EU, or ASEAN via DAIDISIKE’s bonded-hub program.  

3.Real-World Case Studies  

Case 1 – AGV Fleet in Hamburg  

Requirement: 5 mm sensing gap, 12 V PNP, M8 connector, ‑10 °C…+60 °C, 30 000 pcs/year.  

Old way: 14-week lead time, US $8.90 each.  

DAIDISIKE way: 6-week lead time, US $5.70 each, plus consignment stock. Savings: US $96 000/year and 320 m² freed warehouse space.

Case 2 – Surgical Robot OEM in California  

Requirement: 0.1 mm grating pitch, autoclavable 1 000 cycles, FDA-compliant materials, 200 pcs pilot.  

Traditional quote: US $62 each, 10-week delivery, non-recurring engineering US $11 200.  

DAIDISIKE quote: US $38 each, 3-week delivery, NRE waived in exchange for 2-year blanket order. FDA documentation package included.

Case 3 – CubeSat Startup in Tel-Aviv  

Requirement: radiation-tolerant, ‑40 °C…+85 °C, 5 g vibration, 50 pcs.  

Solution: polyimide flex PCB + gold-plated grating, outgassing < 1 % TML. Delivered in vacuum-sealed anti-static pouches with lot-specific test reports in ESA format.

4.Technology Deep-Dive—What Makes DAIDISIKEDifferent  

1. a) In-House Photolithography Bay  

Our Class-100 cleanroom houses two EVG mask aligners capable of 0.35 µm resolution on 8-inch wafers. This means we can etch gratings directly onto sapphire, fused silica, or stainless steel without relying on third-party mask shops. Turnaround for a new chrome mask: 24 h. 

1. b) AI-Driven QA  

Each Proximity Switch travels through a 12-station automated test bench. Machine-learning models trained on 3.2 million data points predict failure modes with 99.7 % accuracy. We provide the raw CSV files so your Six-Sigma team can merge them with your own Minitab dashboards.

1. c) Green Manufacturing  

• 100 % renewable electricity since 2023 (onsite solar + hydro PPA).  
• Closed-loop nickel-plating bath with zero liquid discharge.  
• Recyclable corrugated trays approved by Amazon’s Frustration-Free Packaging program.

5.Pricing Transparency—No More Blind RFQs  

Configurator displays live pricing that updates as you toggle every parameter. Volume breaks at 50, 500, 5 000, and 25 000 pieces. All quotes locked for 30 days and include DDP freight to 48 countries.

6.Support Ecosystem  

• 24/7 chat staffed by bilingual FAEs who average 12 years’ experience (yes, we’re proud of that).  
• Free desktop evaluation kit shipped within 48 h—includes three grating inserts, driver board, and GUI.  
• Quarterly webinars for design-in guidance and failure-analysis case sharing.

7.How to Start Today  

8.Visit prox.daidisike.com and click “Start Custom Build.”  

9.Upload your STEP file or choose from 40 reference housings.  

10.Tick “Request Free Samples” if you need tactile validation.  

11.Approve the interactive 3-D render and sign the e-PIA (Product Innovation Agreement) with DocuSign.  

12Track progress in real time—every etch, coat, and test station posts a photo to your dashboard.

8.Future Roadmap  

Q3 2025: Configurator plugin for Altium and Eagle.  

Q4 2025: Additive-manufactured titanium housing option for aerospace.  

Q1 2026: Edge-AI firmware that embeds adaptive thresholding directly inside the proximity switch—no PLC code required.

9.Executive Quote  

“After twelve years of writing specs, I finally stopped apologizing to my customers for lead-time. Our Prox-Switch Configurator™ is not another web gimmick; it is the digital twin of our physical factory floor. When you hit ‘Submit,’ the order drops into the same MES terminal that my technicians see. That is why we can promise five-piece prototypes in 48 hours without shortcuts on quality.”  

—Leo Zhang, CEO, DAIDISIKE Grating Factory

10.Call to Action  

Engineers, procurement managers, and visionary entrepreneurs: stop compromising between performance, price, and timeline. The grating that fits your next breakthrough product is one browser tab away. Configure, quote, and sample today at prox.daidisike.com.

Epilogue  

I have spent the last 12-plus years translating photons into profit for clients on every continent. If you still have questions—whether about grating pitch optimization, ATEX certification, or how to shave another 0.2 mm off your sensing gap—feel free to reach me directly. I’m only a phone call or WeChat voice away.  

Call/WhatsApp: +86 152 1890 9599