Ukuhlola Umhlaba Ohlukahlukene Wezinzwa Zokufuduka: Umhlahlandlela Ophelele

Isingeniso

Emkhakheni wobunjiniyela obunembayo kanye ne-automation yezimboni, izinzwa zokuthutha zidlala indima ebalulekile ekulinganiseni ukunyakaza nokuma kwezinto ngokunemba okuphezulu. Lezi zinzwa zibalulekile ezinhlobonhlobo zezinhlelo zokusebenza, kusukela kwezokukhiqiza kanye namarobhothi kuya kumishini yezokwelapha kanye ne-aerospace. Ukuqonda izinhlobo ezihlukene zezinzwa zokuthutha kanye nezici zazo ezihlukile kubalulekile kochwepheshe nakubashisekeli ngokufanayo. Le ndatshana ihlose ukunikeza umbono obanzi wezinhlobo ezahlukahlukene zezinzwa zokuthutha ezitholakala emakethe namuhla. Ngokusebenzisa isipiliyoni seminyaka engaphezu kwe-12 embonini ye-optical grating, sizophinde sigqamise iminikelo ye DAIDISIKEi-grating factory, umdlali oyinhloko kulo mkhakha.

 

Isigaba 1: Ukuqonda Izinzwa Zokufuduka

Izinzwa zokususwa kungamadivayisi aklanyelwe ukukala ibanga noma ukunyakaza kwento ehlobene nendawo eyireferensi. Zisetshenziswa ezinhlelweni ezahlukahlukene zezimboni nezesayensi ukuze kuqinisekiswe ukunemba nokunemba. Lezi zinzwa zingahlukaniswa kabanzi zibe izigaba ezimbili ngokusekelwe ekuthintaneni kwazo nento elinganiswayo:

 

1.1 Xhumana Nezinzwa Zokufuduka

Izinzwa zokugudluza othintana naye zidinga ukuthintana ngokomzimba nento ukuze kukale ukususwa. Ngokuvamile zisetshenziswa ezinhlelweni lapho ukuthintana okuqondile kungaphazamisi ukusebenza kwento. Izinhlobo ezijwayelekile zifaka:

Ama-Linear Variable Differential Transformers (LVDTs): Lezi zinzwa zisebenzisa induction ye-electromagnetic ukukala ukugudluka komugqa. Ahlanganisa ikhoyili yokuqala kanye namakhoyili amabili esibili alimele endaweni eyicylindrical. Lapho i-ferromagnetic core ihamba phakathi kwekhoyili, ingenisa i-voltage kumakhoyili esibili ngokulingana nokugudluka. Ama-LVDT aziwa ngokunemba kwawo okuphezulu nokuthembeka, okuwenza afanelekele izinhlelo zokusebenza zokulinganisa ukunemba.

 

I-Potentiometric Displacement Sensors: Lezi zinzwa zikala ukususwa ngokushintsha ukumelana kwento eqhubayo. Othintwayo oslayidayo uhamba phezu kwethrekhi ephikisayo, futhi ukuguqulwa kokumelana kuhambisana nokusuka. Izinzwa ze-Potentiometric zilula futhi zingabizi kodwa zingase zihlupheke ngenxa yokuguga ngokuhamba kwesikhathi.

 

I-Strain Gauge Displacement Sensors: Lezi zinzwa zisebenzisa ama-strain gauge ukukala ukuwohloka kwento engaphansi kwengcindezi. Lapho into ifakwa amandla, iyawohloka, futhi igeji yokulinganisa exhunywe kuyo ishintsha ukumelana nayo. Lolu shintsho ekumelaneni luyalinganiswa futhi luguqulwe lube ukufuduka. Izinzwa ze-Strain gauge zisetshenziswa kakhulu ekuqaphelweni kwezempilo kwesakhiwo nokuhlolwa kwemishini.

 

1.2 Izinzwa Zokufuduka Okungaxhunywana Naye

Izinzwa zokuthutha okungathintwa zona azidingi ukuthintana ngokomzimba nento elinganiswayo. Basebenzisa izimiso ezihlukahlukene ezifana ne-optical, capacitive, inductive, ne-ultrasonic ukukala ukufuduka. Lezi zinzwa zilungele izinhlelo zokusebenza lapho ukuthintana kungalimaza into noma lapho kudingeka khona ukunemba okuphezulu. Izinhlobo ezijwayelekile zifaka:

I-Capacitive Displacement Sensors: Lezi zinzwa zikala ukufuduka ngokuthola izinguquko kumthamo phakathi kwezindawo ezimbili eziqhutshwayo. Zizwela kakhulu futhi zingafinyelela ukunemba kwe-nanometerlevel. Izinzwa ze-Capacitive zisetshenziswa kakhulu ekwenziweni kwe-semiconductor, i-microelectronics, nezinye izinhlelo zokusebenza ezinembe kakhulu.

 

Izinzwa Zokufuduka Ezingenayo: Lezi zinzwa zisebenzisa i-electromagnetic induction ukukala ukufuduka. Aqukethe ikhoyili kanye ne-ferromagnetic core. Lapho inkaba inyakaza ngokuhlobene nekhoyili, i-inductance iyashintsha, bese ikalwa futhi iguqulelwe ekubeni yi-displacement. Izinzwa ze-inductive ziqinile futhi zilungele izindawo zezimboni.

 

 I-Laser Displacement Sensors: Lezi zinzwa zisebenzisa ukukhanya kwe-laser ukukala ukususwa. Angasebenza ngomgomo wokuhlanganisa unxantathu, lapho i-laser beam iboniswa entweni, futhi ukukhanya okubonisiwe kuthwetshulwa inzwa. Ukususwa kubalwa ngokusekelwe ku-engeli yokukhanya okubonisiwe. Izinzwa ze-laser zinikeza ukunemba okuphezulu futhi zisetshenziswa kuhlelo olubanzi lwezinhlelo zokusebenza, okuhlanganisa ukuphrofayela yendawo kanye nesilinganiso sobukhulu.

 

I-Ultrasonic Displacement Sensors: Lezi zinzwa zisebenzisa amaza e-ultrasonic ukukala ukufuduka. Akhipha ama-pulses e-ultrasonic futhi alinganise isikhathi esithathayo ukuze ama-pulses abuyele emuva entweni. Izinzwa ze-Ultrasonic zilungele izilinganiso zebanga elide futhi zingasebenza ezindaweni ezinothuli noma ezingcolile.

 

Isigaba 2: Izicelo Zezinzwa Zokuthutha

Izinzwa zokufuduka zisetshenziswa ezinhlobonhlobo zezinhlelo zokusebenza kuzo zonke izimboni ezahlukahlukene. Ukuqonda izinhlelo zabo zokusebenza kungasiza ekukhetheni uhlobo olulungile lwenzwa yomsebenzi othile. Nazi ezinye izinhlelo zokusebenza ezijwayelekile:

 

2.1 Ukukhiqiza

Ekwenziweni, izinzwa zokuthutha zisetshenziselwa ukulawulwa kwekhwalithi, ukuzenzekelayo, kanye nokwenza ngcono inqubo. Isibonelo, ama-LVDT asetshenziselwa ukukala indawo yamathuluzi omshini, kuyilapho izinzwa ze-capacitive zisetshenziselwa ukuqapha ukushuba kwezinto ngesikhathi sokukhiqiza.

2.2 Amarobhothi

Kumarobhothi, izinzwa zokuthutha zibalulekile ekulawuleni okunembayo nokubeka indawo. Izinzwa ze-laser zivame ukusetshenziselwa ukukala indawo nokuma kwezingalo zerobhothi, kuyilapho izinzwa ze-ultrasonic zisetshenziselwa ukuthola izithiyo nokuzulazula.

2.3 Imishini Yezokwelapha

Emkhakheni wezokwelapha, izinzwa zokususwa endaweni zisetshenziswa emishinini yokuxilonga, amathuluzi okuhlinza, nama-prosthetics. Izinzwa ze-Capacitive zisetshenziswa kumathuluzi e-microsurgical okusebenza okunembe kakhulu, kuyilapho izinzwa zegeji yohlobo lwe-strain zisetshenziswa ekufakweni kwe-orthopedic ukuqapha ingcindezi kanye nobunzima.

 

2.4 Umkhathi

Emkhathini, izinzwa zokuthutha zisetshenziselwa ukuqapha ubuqotho besakhiwo sezingxenye zendiza. Izinzwa ze-strain gauge zisetshenziselwa ukukala ingcindezi ezimpikweni ne-fuselage, kuyilapho izinzwa ze-laser zisetshenziselwa ukukala ukugudluzwa kwezindawo zokulawula.

 

Isigaba 3: Iqhaza lika DAIDISIKEI-Grating Factory

Ifekthri yokugaya i-DAIDISIKE ibilokhu ibambe iqhaza elibalulekile embonini yokugawula i-optical iminyaka engaphezu kwe-12. Isebenza ngokukhethekile ngobunjiniyela obunembayo, ifekthri inikeza izingxenye zekhwalithi ephezulu ezithuthukisa ukusebenza nokuthembeka kwezinzwa zokuthutha. Ubuchwepheshe babo ku-gratings optical buholele ekuthuthukisweni kwezinzwa ezithuthukisiwe ezinikeza ukunemba okuphakeme nokuqina. Ngokusebenzisana nabakhiqizi abaholayo, imboni yokugaya ye-DAIDISIKE iqinisekisa ukuthi izinzwa zokuthutha zihlangabezana namazinga aphezulu kakhulu ekhwalithi nokusebenza, okuthethelela izindleko zeprimiyamu ezihlobene nemikhiqizo yazo.

 

Isigaba 4: Amathrendi Azayo Nezinto Ezintsha

Ikusasa lezinzwa zokuthutha libukeka lithembisa, ngokuthuthuka okuqhubekayo kwezobuchwepheshe okwehlisa izindleko nokuthuthukisa ukusebenza. Ukuqamba okusha okufana nezinzwa ezihlakaniphile ezinama-microprocessors ahlanganisiwe namandla okuxhumana angenantambo kuya kudlondlobala kakhulu. Lezi zinzwa zingahlinzeka ngedatha yesikhathi sangempela nezibalo, zithuthukise inani lazo kuzinhlelo zokusebenza zezimboni. I DAIDISIKEi-grating factory izibophezele ukuthi ihlale ihamba phambili kulezi ntuthuko, ihlinzeka ngezixazululo ezisezingeni eliphezulu ezihlangabezana nezidingo eziguqukayo zemakethe.

 

Isigaba 5: Ukukhetha Inzwa Yokufuduka Elungile

Ukukhetha inzwa efanele yokuthutha yohlelo oluthile kuhlanganisa ukucabangela izici ezimbalwa, okuhlanganisa uhlobo lwenzwa, ububanzi bayo nokunemba, izici ezengeziwe, kanye nomkhiqizo. Nazi ezinye izinto ezibalulekile ezicatshangelwayo:

 

5.1 Uhlobo Lwenzwa

Uhlobo lwenzwa luyisinqumo esiyinhloko sezindleko nokusebenza. Izinzwa zokuxhumana ezifana nama-LVDT nezinzwa ze-potentiometric ngokuvamile zibiza kakhulu kodwa zingase zihlupheke ngenxa yokuguga. Izinzwa ezingaxhumani nazo njenge-capacitive, inductive, laser, nezinzwa ze-ultrasonic zinikeza ukunemba okuphezulu nokuqina kodwa zingabiza kakhulu.

 

5.2 Ibanga Lokuthola Nokunemba

Izinzwa ezinobubanzi obude bokutholwa nokunemba okuphezulu ngokuvamile ziza nethegi yentengo ephezulu. Isibonelo, i-LVDT enebanga lokutholwa elingu-50 mm izobiza ngaphezu kweyodwa enobubanzi obungu-10 mm. Ngokufanayo, izinzwa ze-laser ezinembile ngokunemba kweleveli encane zizobiza kakhulu kunamamodeli ayisisekelo.

 

5.3 Izici ezengeziwe

Izici ezithuthukile njengokukhiphayo kwe-analog, izimiso zokuxhumana zedijithali (isb, i-IOLink), ukuzwela okulungisekayo, nesinxephezelo sezinga lokushisa kungakhuphula kakhulu izindleko zenzwa. Lezi zici zibalulekile ezinhlelweni zokusebenza ezidinga ukucutshungulwa kwedatha ngesikhathi sangempela kanye nokuhlanganiswa nezinhlelo ezishintshayo zezimboni.

 

5.4 Ibhrendi nesithunzi

Uhlobo nedumela lomkhiqizi nakho kudlala indima ebalulekile ekunqumeni izindleko. Amabhrendi asungulwe kahle afana DAIDISIKEimboni yokusanhlamvu, eyaziwa ngobunjiniyela bayo obunembayo nokulawula ikhwalithi, ngokuvamile ibiza amanani aphezulu. Kodwa-ke, izindleko zeprimiyamu zivunyelwa ukusebenza okuphezulu, ukwethembeka, nokwesekwa kokuthengiswa kwangemuva okunikezwa yilaba bakhiqizi.

 

5.5 Isidingo Semakethe kanye Nokuthenga

Imithetho yokunikezwa kanye nesidingo nayo inomthelela ezindlekweni zezinzwa zokuthutha. Izinzwa ze-Highdemand, ikakhulukazi lezo ezisetshenziswa kubuchwepheshe obusafufusa njengamarobhothi nezimoto ezizimele, zingase zibe nokuguquguquka kwentengo ngokusekelwe ekutholakaleni kwemakethe.

 

Isiphetho

Sengiphetha, umhlaba wezinzwa zokuthutha uhlukahlukene futhi unamandla, nezinhlobo ezahlukene zezinzwa ezitholakalayo ukuhlangabezana nezidingo ezahlukene zezimboni nezesayensi. Ukuqonda izici nokusetshenziswa kohlobo ngalunye kubalulekile ekwenzeni izinqumo zokuthenga unolwazi. I DAIDISIKEifektri yokugaya, nesipiliyoni sayo esibanzi embonini ye-optical grating, iyaqhubeka nokubamba iqhaza elibalulekile ekuthuthukiseni ukusebenza nokuthembeka kwezinzwa zokuthutha. Njengoba ubuchwepheshe buthuthuka, singalindela ngisho nezisombululo ezisebenza kahle kakhulu nezingabizi kakhulu ukuthi zivele, siqhubeke sandise ukusetshenziswa kanye nezinzuzo zalezi zisetshenziswa ezibalulekile.

 

Sengineminyaka engaphezu kwengu-12 ngisembonini yokugaya ukudla. Uma uneminye imibuzo mayelana ne-gratings, zizwe ukhululekile ukuxhumana nami ku-15218909599.

 

 

 

Lesi sihloko sinikeza ukubuka konke okubanzi kwezinhlobo ezahlukene zezinzwa zokuthutha, izinhlelo zokusebenza zazo, nezici ezithonya izindleko zazo. Iphinde igqamise indima yefekthri yokugaya i-DAIDISIKE ekushayeleni ubuhlakani obusha kanye nekhwalithi embonini ye-optical grating.