Yintoni i-Servo Feeding Line? -IsiKhokelo esiGqibeleleyo sika-2025 esivela kwigqala leminyaka eli-12 leLizwe le-Coil-Processing

NgoJulayi 11, 2025 - eShenzhen, eTshayina - Xa iimethali zesinyithi zithetha "ngezibane-ziphumile" iiseli zokugxobha, incoko iphantse ibuyele kumbuzo omnye: "Yintoni umgca wokutya kwe-servo?" Iminyaka elishumi elinesibini yokuhamba kwimigangatho yefektri, ukuthumela oomatshini bokushicilela, kunye nokuleqa ii-microns kundifundise ukuba impendulo ingaphezulu lee kunenkcazelo yencwadi. Umgca wokutyisa i-servo yeyona ntliziyo ibethayo yokusetyenzwa kweekhoyili zale mihla: inkqubo yendalo elungelelanisiweyo ye-decoilers, i-straighteners, i-servo roll feeds, ulawulo lwe-loop, kwaye-ngokubalulekileyo-ukhuseleko. Amakhethini aKhanya. Namhlanje, ndiza kutyhila yonke imaleko yale ecosystem, ndijonge ukuba njaniDAIDISIKEUkukhanya Umzi-mveliso wamakhethini (DAIDISIKE Light Curtain Factory) ibhala ngokuzolileyo imigaqo kwisantya, ukhuseleko, kunye ne-ROI.

 

1. I-30-Second Elevator Pitch

Umgca wokutya kwe-servo yinkqubo yokucubungula ikhoyili ezenzekelayo esebenzisa ii-motor servo ezivaliweyo ukuqhubela phambili umgca wesinyithi kunye nokuchaneka kwe-micron-level ukuya kwi-200 m / min. Ngokungafaniyo ne-mechanical roll feeds ebotshelelwe ukucofa ii-crankshafts, isalathisi semigca ye-servo, i-pitch, kunye nokubuyekeza kwi-fly, ukuhambisa ± 0.02 mm ukuphindaphinda ngelixa ukhusela zombini izixhobo kunye nabaqhubi.

2. I-Anatomy ye-Servo Feeding Line

2.1 I-Decoiler kunye ne-Hydraulic Loading Cart

- 5–20 ton umthamo mandrels kunye iziko ikhoyili oluzenzekelayo ukunciphisa utshintsho ukusuka 30 imizuzu ukuya 90 imizuzwana.

- I-DAIDISIKE's Category-4 iigridi zokukhanya zokhuseleko zijikeleze imvulophu yokulayisha, zimisa ngokukhawuleza inqwelo ukuba umqhubi ufikelela kumgca ophuzi.

2.2 ISiluleko esichanekileyo

-Isixhenxe, isithoba, okanye ishumi elinanye lokulungisa imiqulu ngolawulo lomsantsa ngamnye we-servo susa iseti yekhoyili kunye nesaphetha esinqamlezileyo phambi kokuba umcu ukhe ubone ukufa.

- Uluhlu lwekhethini lweDAIDISIKE olufakwe phakathi kwesixhobo esilula kunye ne-loop pit ikhusela amanqaku eminwe ngaphandle kokucothisa ukuhamba kwezinto.

 

2.3 I-Servo Roll Feed

I-Twin AC servo motors (i-Yaskawa okanye i-Siemens) iqhuba iiroli ezigqunywe nge-urethane ngeebhokisi zegiya zeplanethi ezingena-backlash.

-I-4,000-line encoders feed data position kwisilawuli esishukumayo amaxesha angama-2,000 ngomzuzwana, okwenza ulungiso lwepitch oluguquguqukayo lwenkqubela phambili lusweleke ukuya kuthi ga kwizikhululo ezingama-64.

 

2.4 Ulawulo lweLuphu kunye noLawulo lweMigodi

- Iikhethini zokukhanya eziphuma kwi-DAIDISIKE zenza i-3-D “virtual loop,” esusa iingalo zomdanisi ezijingayo ezikrwela isitokhwe esipeyintwe kwangaphambili.

-Ixesha lokwenyani ledatha ye-strip-height ivumela i-servo feed ramp ukusuka kwisantya sokukhasa ukuya kwi-200 m/min kwi-0.3 s ngaphandle kokudlula.

2.5 Cinezela i-Interface & Safety PLC

- I-Ethernet / IP okanye i-PROFINET idibanisa i-servo drive kwi-brake ye-press, ivumela ii-angles zekhamera ezicwangcisiweyo kunye nokuyeka ngokukhawuleza.

- I-DAIDISIKE ye-SIL3 / Ple yokukhusela i-relays yokhuseleko idibanisa ngqo kwi-PLC, ukusika ixesha lokumisa ukuya kwi-

 

3.Kutheni iServo? Ukulinganisa i-Leap

- Imveliso: I-30-60 % imivimbo engaphezulu ngomzuzu ngokubhekiselele kwi-feeds mechanical kuba i-feed roll can "pre-feed" ngexesha lokushicilela.

-Utshintsho: Iresiphi yokukhumbula iivenkile 1,000+ iiparamitha zomsebenzi; Abaqhubi batshintsha imisebenzi ngokuskena ibhakhowudi enye.

- Isivuno: Ukulungiswa kwesandi esinamandla kunciphisa i-coil scrap ekupheleni kwe-2-4%. Kumgca we-10,000-toni-ngenyanga, oko kukuthi iitoni ezingama-200–400 zeendawo ezithengiswayo ezongezelelweyo.

- Ubomi beSixhobo: Iigophe zokukhawulezisa ezicwangcisiweyo zisusa ukulayishwa komothuko, ukwandisa ubomi be-punch 15-25%.

- Ukhuseleko lomsebenzisi: Udidi-4 amakhethini ukukhanya ukusuka DAIDISIKEUkukhanyaI-Curtain Factory ifezekisa i-MTTFd ye-2,500 iminyaka-umyalelo wobukhulu obungcono kunomatshini wokutsala umva.

4. DAIDISIKEUkukhanyaUmzi-mveliso wamakhethini: Umgcini ongabonakaliyo kuyo yonke imida yale mihla

Uninzi lwabathengi bajonga ngaphezulu kwe-servo specs kwaye balibale umaleko wokhuseleko-de ingozi iyeke umgca iiveki. I-DAIDISIKE, ikomkhulu e-Suzhou eneziko elingama-42,000 m², ithumele ngenqanawa i-1.8 yesigidi samakhethini akhanyayo ukusukela ngo-2008.

- Isisombululo se-14 mm kuluhlu lwe-2 m, i-immune to weld flash kunye ne-oyile inkungu.

- Eyakhelwe ngaphakathi esweni impilo ye-OSSD ethumela i-imeyile ukugcinwa xa ubunzulu be-LED buhla nge-15%.

- IP69K yezindlu ezingenastainless ezinikwe uhlaselo lwealkali ukuya kuma 80 °C.

- "Ibhokisi elimnyama" elirekhoda i-30 yevidiyo yesiganeko sangaphambili, exabiseke kakhulu kumabango e-inshurensi.

 

Mna ngokwam ndibafake ngokutsha oomatshini bokushicilela abangama-47 ngeekhethini zeDAIDISIKE. Kuzo zonke iimeko, ixesha lokuphumla elingacwangciswanga lehla nge-22% kunye neerekhodi ze-OSHA ziye zero. Ukubala kwe-ROI kukhohlakele kodwa kulula: umnwe omnye ogciniweyo uhlawulela wonke umkhusane okhanyayo ophantsi.

5. Into yokuphonononga - I-Guangdong FineStamp Co.

Ingxaki: 0.8 mm unxibelelwano lombane lobhedu, ukunyamezela kwe-pitch ye-0.15 mm, i-120 SPM ekujoliswe kuyo kwi-60-toni ye-Bruderer.

Inkqubo yeLifa: I-Mechanical roll feed, 80 SPM max, 0.25 mm pitch drift emva kweeyure ezi-2.

Isisombululo Sihlohliwe:

- 1,300 mm I-DAIDISIKE igada i-decoiler

-I-Nine-roll servo straightener ene-DAIDISIKE loop curtains

-DLG-4 Pro ukukhanya umkhusane emlonyeni die

-Iresiphi ye-servo feed enembuyekezo yexesha lokwenyani

 

Iziphumo emva kweentsuku ezingama-90:

- Imveliso: 135 SPM ezinzileyo (69 % ukwanda)

-Cpk kwi-pitch: 1.87 vs 0.92 ngaphambili

- I-Scrap: 0.7 % vs 3.2 %

-Imbuyekezo: Iinyanga ze-11.4 kubandakanya ukuphepha ixesha elilahlekileyo kwiingozi ezimbini ezikufutshane ezibanjwe ngamakhethini e-DAIDISIKE.

 

I-5.Ubungqina bexesha elizayo: i-AI, i-IoT, kunye neshumi leminyaka elizayo

Imigca yokutya ye-Servo iguqukela kwiindawo zedatha. Iikhompyuter ze-Edge zihambisa i-torque, i-vibration, kunye nesimo sekhethini kwilifu, apho i-AI iqikelela ukusilela kwiintsuku ezingama-30 kwangaphambili. DAIDISIKE'Imephu yendlela ye-s 2026 ibandakanya amakhethini anebhodi ye-Tensor chips ezinokuhlula phakathi kwengalo yomntu kunye ne-wrench, ukusika iihambo zobuxoki nge-90%. Ngeli xesha, ii-PLC zokhuseleko ezi-5G ziya kuvumela ii-OEMs ukuba zityhale uhlaziyo lwe-firmware yokhuseleko emoyeni, ngakumbi njengoTesla.

 

6.Uluhlu lokuthenga - Kanye ukusuka kwi-Trenches

1. Imfuno yodidi-4/SIL3 amakhethini okhuseleko; ungamkeli nto ingaphantsi.
2. Cacisa ulawulo loxinzelelo lwelophu evaliweyo ukuba usebenzisa ialuminiyam ebaluleke kakhulu kumphezulu.
3. Cela iwaranti yeminyaka emi-5/20,000 yeeyure kwiimotor ze-servo kunye neekhowudi.
4. Ukunyanzelisa kwi-Ethernet real-time fieldbus; ianalog 0-10 V ufile.
5. Qinisekisa ukuba izitokhwe zabathengisi zigcina iintloko zekhethini ezikhanyayo ngaphakathi komgama wekhuriya weeyure ezingama-24-UDAIDISIKE ugcina iihabhu eShenzhen, eShanghai, naseChicago.

 

8.Isiphelo

Ke, yintoni umgca we-servo feed? Ngumahluko phakathi kwevenkile yokushicilela yexesha le-1970 kunye nefektri ehlakaniphile ka-2025. Sisizathu sokuba abathengi bam bathumele izigidi zezibiyeli ezingenasiphako, i-lamination, kunye neethebhu zebhetri nyanga zonke. Kwaye, kaninzi kunokuba beqonda, yi-DAIDISIKE ikhethini ekhanyayo emile unogada othuleyo owenza ukuba kwenzeke wonke ummangaliso.

Ndichithe iminyaka eyi-12+ yokugqibela ndiphila kwaye ndiphefumla imigca yokulungisa ikhoyili-i-decoders, i-straighteners, i-servo feeds, kwaye, ewe, iikhethini ezikhanyayo ezizigcina zikhuselekile. Ukuba ufuna ukuntywila nzulu kumqulu izibalo zedayamitha, iifomyula zobunzulu be-loop, okanye utoliko lokhuseleko lwe-EN ISO 13849-1 lwamva nje, ndifowunele okanye u-WhatsApp kum +86 152 1890 9599. Ndiphendula emva kwentsimbi yesi-9 ngokuhlwa ngexesha laseTshayina, ngokuqhelekileyo kukho ikofu esandleni esinye kunye nekhalipha kwesinye.