Mohala oa Phepelo oa Servo ke Eng? - Tataiso e Felletseng ea 2025 ho tsoa ho Veteran ea Lilemo tse 12 ea Lefatše la Ts'ebetso ea Coil
Phupu 11, 2025 - Shenzhen, China - Ha liforomo tsa tšepe li bua ka lisele tsa "mabone a timang", hangata moqoqo o khutlela potsong e le 'ngoe: "Mohala oa phepelo oa servo ke eng?" Lilemo tse leshome le metso e ’meli tsa ho tsamaea mekatong ea lifeme, ho laela mechine ea khatiso, le ho lelekisa li-micron li nthutile hore karabo e feta hōle tlhaloso ea buka. Mohala oa phepelo oa servo ke pelo e otlang ea ts'ebetso ea sejoale-joale ea coil: ecosystem e hokahantsoeng ea li-decoilers, li-straighteners, li-servo roll feeds, li-loop controls, le - haholo - polokeho. Likharetene tse Khanyang. Kajeno, ke tla manolla karolo e 'ngoe le e 'ngoe ea tikoloho eo, ke bone kamooDAIDISIKELeseli Feme ea likharetene (DAIDISIKE Feme ea Kharetene e Khanyang) e ngola hape melao ka khutso mabapi le lebelo, polokeho le ROI.
- Sebaka sa 30-Metsotsoana ea Elevator
Mohala oa phepelo oa servo ke sistimi e itirisang ea li-coil e sebelisang li-servo motors tse koetsoeng ho ntšetsa pele mohala oa tšepe ka ho nepahala ha boemo ba micron ho fihla ho 200 m/min. Ho fapana le liphepelo tsa mochini tse tlamelletsoeng ho tobetsa li-crankshafts, index ea mela ea servo, sekontiri se phahameng, le ho lefella sefofaneng, ho fana ka phetisetso ea ± 0.02 mm ha ho ntse ho sireletsa lisebelisoa le basebelisi.
- Anatomy ea Servo Feeding Line
2.1 Decoiler & Hydraulic Loading Cart
- Lithane tse 5–20 tse nang le coil centering li fokotsa phetoho ho tloha ho metsotso e 30 ho isa ho metsotsoana e 90.
- Mabone a tšireletso a DAIDISIKE's Category-4 a pota-potile enfelopo e laelang, a emisa hang-hang kariki haeba opareitara e fihla ho feta mola o mosehla.
2.2 Ho otlolla ho nepahetseng
- Meqolo e otlolohileng e supileng, e robong, kapa e leshome le motso o mong e nang le taolo ea sekheo sa servo ka bomong e felisa li-coil le ho inama pele mohala o bona lefu.
- Lekhalo la likharetene tsa DAIDISIKE tse kentsoeng lipakeng tsa sekoti le loop pit li thibela lintlha tsa menoana ntle le ho liehisa phallo ea thepa.
2.3 Servo Roll Feed
- Li-motors tsa Twin AC servo (Yaskawa kapa Siemens) li khanna lirolo tse koahetsoeng ka urethane ka li-gearbox tsa polanete tse se nang mokokotlo.
- Li-encoder tsa mela e 4,000 li fepa data ea boemo ho molaoli oa motsamao makhetlo a 2,000 ka motsotsoana, e leng se nolofalletsang tokiso e matla bakeng sa batho ba tsoelang pele ba shoa ka liteishene tse fihlang ho 64.
2.4 Taolo ea Loop & Taolo ea Mokoti
- Ka har'a likharetene tse khanyang tse tsoang ho DAIDISIKE li theha "3-D "virtual loop," e felisang matsoho a leketlileng a tantši a ingoaeang setoko se pentiloeng esale pele.
- Lintlha tsa 'nete tsa bolelele ba nako ea 'nete li etsa hore servo feed remp ho tloha lebelo la khasa ho fihla ho 200 m/min ka 0.3 s ntle le ho feta.
2.5 Tobetsa Interface & Safety PLC
- Ethernet/IP kapa PROFINET e hokahanya servo drive le brake ea khatiso, e lumellang li-angles tsa cam tse hlophisitsoeng le ho emisa hang-hang.
- DAIDISIKE's SIL3/Ple relays ea polokeho e kopanya ka ho toba PLC, e fokotsa nako ea ho emisa ho
3.Hobaneng Servo? Quantifying the Leap
- Tlhahiso: 30-60 % liropo tse eketsehileng ka motsotso ha li bapisoa le lijo tsa mochine hobane lijo tsa roll li ka "fepa pele" nakong ea khatiso ea khatiso.
- Phetoho: Recipe hopola mabenkele a fetang 1,000+ liparamente tsa mosebetsi; basebetsi ba fapanyetsana mesebetsi ka sekena se le seng sa barcode.
- Kotulo: Tokiso e matla ea molumo e fokotsa sekhechana sa ho qetela ka 2–4%. Mohalang oa lithane tse 10,000 ka khoeli, ke lithane tse 200–400 tsa likarolo tse ling tse ka rekisoang.
- Bophelo ba Sesebelisoa: Li-curve tse potlakileng tsa ho potlakisa li felisa ho ts'oha, ho lelefatsa bophelo ba punch 15-25%.
- Tšireletseho ea Opereishene: Sehlopha-4 likharetene tse khanyang ho tloha DAIDISIKELeseliCurtain Factory e fumana MTTFd ea lilemo tse 2,500-taelo ea boholo bo molemo ho feta ho hula morao ka mechine.
- DAIDISIKELeseliFeme ea Curtain: Mohlokomeli ea sa Bonahaleng Moleng o Mong le o Mong oa Sejoale-joale
Bareki ba bangata ba ameha ka li-specs tsa servo mme ba lebala sebaka sa polokeho-ho fihlela kotsi e emisa mohala ka libeke. DAIDISIKE, ntlo-kholo e leng Suzhou e nang le sebaka sa 42,000 m², e rometse likharetene tse khanyang tse limilione tse 1.8 ho tloha ka 2008. Letoto la bona la morao-rao la DLG-4 Pro, le lokollotsoeng Q2-2025, le fana ka:
- 14 mm resolution ho 2 m range, immune to weld flash le moholi oa oli.
- Tekolo ea bophelo bo botle e hahelletsoeng ka har'a OSSD e romellang li-imeile tlhokomelo ha matla a LED a theoha ka 15%.
- IP69K ea matlo a se nang litšepe e fuoe lintlha tsa ho hlatsoa alkaline ho fihla ho 80 °C.
- "Lebokose le letšo" le rekotang 30 s ea video e etsahetseng pele ho ketsahalo, e bohlokoa bakeng sa likopo tsa inshorense.
Ka bonna ke kentse likhatiso tse 47 ka likharetene tsa DAIDISIKE. Boemong bo bong le bo bong, nako e sa reroang e theohile ka 22% mme lirekoto tsa OSHA li ile tsa ea ho zero. Palo ea ROI e sehlōhō empa e bonolo: monoana o le mong o bolokiloeng o lefella lesira le leng le le leng le khanyang fatše.
- Thuto-pale - Guangdong FineStamp Co.
Bothata: likhokahano tsa motlakase tsa koporo tsa 0.8 mm, mamello ea molumo oa 0.15 mm, sepheo sa 120 SPM ho Bruderer ea lithane tse 60.
Sistimi ea Lefa: Phepelo ea mochini oa roll, 80 SPM max, 0.25 mm pitch drift kamora lihora tse 2.
Tharollo e kentsoe:
- 1,300 limilimithara DAIDISIKE lebela decoiler
- servo straightener e robong e nang le likharetene tsa loop tsa DAIDISIKE
- DLG-4 Pro lesira le khanyang molomong oa lefu
- Sejo sa servo se tsamaisoang ke recipe ka matšeliso a nako ea sebele
Liphetho ka mor'a matsatsi a 90:
- Sephetho: 135 SPM e tsitsitse (keketseho ea 69%)
- Cpk ka lebelo: 1.87 vs 0.92 pejana
- Sekhechana: 0.7% vs 3.2%
- Payback: Likhoeli tse 11.4 ho kenyelletsa le ho qoba nako e lahlehileng likotsing tse peli tse haufi tse ts'oeroeng ke likharetene tsa DAIDISIKE.
5.Bopaki ba Bokamoso: AI, IoT, le Lilemo tse Leshome tse latelang
Mehala ea phepelo ea servo e ntse e fetoha li-node tsa data. Lik'homphieutha tsa Edge li phallela torque, vibrate le boemo ba likharetene marung, moo AI e bolelang esale pele ho hloleha matsatsi a 30 esale pele. DAIDISIKE''Mapa oa litsela oa s 2026 o kenyelletsa likharetene tse nang le li-chips tsa Tensor tse ka har'a board tse khonang ho khetholla pakeng tsa letsoho la motho le wrench, ho khaola maeto a bohata ka 90%. Ho sa le joalo, li-PLC tsa polokeho tse nolofalitsoeng ke 5G li tla lumella li-OEM ho sutumelletsa lintlafatso tsa firmware tsa polokeho moeeng, joalo ka Tesla.
6.Lethathamo la ho Reka - Ka ho Otloloha ho Tsoa Metsing
- Likharetene tsa polokeho tsa Sehlopha-4 / SIL3; amohela letho le fokolang.
- Hlalosa taolo ea tsitsipano e koetsoeng haeba u sebelisa aluminium e bohlokoa haholo.
- Kopa tiisetso ea lilemo tse 5/20,000 ho li-motor tsa servo le li-encoder.
- Tsitlella ho Ethernet nako ea sebele fieldbus; analogue 0-10 V e shoele.
- Netefatsa hore setoko sa barekisi se boloka likharetene tse bobebe nakong ea sebaka sa lihora tse 24 tsa ho tsamaisa thepa-DAIDISIKE e hlokomela li-hubs tse Shenzhen, Shanghai le Chicago.
8.Qetello
Joale, mohala oa phepelo oa servo ke eng? Ke phapang lipakeng tsa lebenkele la khatiso la mehleng ea bo-1970 le feme e bohlale ea 2025. Ke ka lebaka leo bareki ba ka ba romellang limilione tsa li-brackets tse se nang sekoli, lamination, le li-tab tsa betri khoeli le khoeli. 'Me, hangata ho feta kamoo ba hlokomelang, ke lesira le khanyang la DAIDISIKE le emeng molebeli ea khutsitseng e etsang hore mohlolo oohle o etsahale.
Ke qetile lilemo tse 12+ tse fetileng ke phela le ho phefumoloha lithapo tsa ho lokisa likhoele-li-decoder, li-straighteners, li-servo feeds, le, e, likharetene tse khanyang tse li bolokang li sireletsehile. Haeba u batla ho qoela ka botebo ka har'a roll lipalo tsa bophara, liforomo tse tebileng tsa loop, kapa litlhaloso tsa morao-rao tsa ts'ireletso tsa EN ISO 13849-1, letsetsa kapa WhatsApp me ho +86 152 1890 9599. Ke araba ka mor'a hora ea borobong bosiu ka nako ea Chaena, hangata ka kofi ka letsohong le leng le caliper ka ho le leng.