Chii chinonzi Servo Feeding Line? - Iyo Yakazara 2025 Gwaro kubva kune gumi nemaviri-Makore Veteran yeCoil-Processing World

Chikunguru 11, 2025 - Shenzhen, China - Kana vagadziri vesimbi vachitaura nezve "mwenje-out" masitampi maseru, nhaurirano inenge inogara ichidzokera kumubvunzo mumwe: "Chii chinonzi servo tambo?" Makore gumi nemaviri ekufamba pauriri hwefekitari, kutumira michina, uye kudzingirira mamicrons akandidzidzisa kuti mhinduro inopfuura nekure tsanangudzo yebhuku. Mutsara wekudyisa servo ndiwo moyo unorova weazvino coil kugadzirisa: yakawiriraniswa ecosystem ye decoilers, straighteners, servo roll feed, loop control, uye - zvakanyanya - chengetedzo. Light Curtains. Nhasi, ini ndichaburitsa yese layer yeiyo ecosystem, ndichitarisa seiDAIDISIKEChiedza Curtain Factory (DAIDISIKE Chiedza Curtain Factory) iri kunyora chinyararire mitemo pamusoro pekumhanya, kuchengetedza, uye ROI.

 

1. Iyo 30-Second Elevator Pitch

Mutsara wekudyisa servo ndeye automated coil-processing system inoshandisa yakavharwa-loop servo motors kufambisira mberi simbi strip ine micron-level kurongeka kusvika ku200 m/min. Kusiyana nemakanika roll feeds akasungirirwa kudzvanya crankshafts, servo mitsara indekisi, gomba, uye kudzoreredza pa-kubhururuka, kuendesa ± 0.02 mm kudzokororwa uku uchidzivirira zvese zvishandiso nevashandisi.

2. Anatomy yeServo Feeding Line

2.1 Decoiler & Hydraulic Loading Cart

- 5–20 ton capacity mandrels ine otomatiki coil centering inoderedza shanduko kubva pamaminitsi makumi matatu kusvika pamasekondi makumi mapfumbamwe.

- DAIDISIKE's Chikamu-4 chekuchengetedza magetsi magidhi akatenderedza hamvuropu yekurodha, nekukasira achimisa ngoro kana mushandisi asvika kupfuura mutsara yeyero.

2.2 Precision Kururamisa

-Manomwe, mapfumbamwe, kana gumi nerimwe anotwasanudza rolls ane yega servo gap control inobvisa coil set uye muchinjiko-uta usati wamboona kufa.

-A DAIDISIKE keteni array akaiswa pakati pekutwasanuka uye loop gomba inodzivirira pinch zvigunwe pasina kunonoka kuyerera kwezvinhu.

 

2.3 Servo Roll Feed

- Twin AC servo motors (Yaskawa kana Nokia) dhiraivha urethane-yakavharwa ma rolls kuburikidza ne backlash-isina mapuraneti magiya mabhokisi.

- 4,000-mutsara encoders inodyisa chinzvimbo data kune inofambisa controller kaviri pasekondi, ichigonesa dhizaini kururamisa kweanofambira mberi anofa neanosvika makumi matanhatu nezviteshi.

 

2.4 Loop Kudzora & Gomba Management

- Kuburikidza ne-beam maketeni emwenje kubva kuDAIDISIKE gadzira 3-D "virtual loop," inobvisa maoko emutambi akarembera anokwenya stock yakapendwa.

-Chaiyo-nguva strip-urefu dhata inobvumira iyo servo feed ramp kubva pakukambaira kusvika pa200 m/min mu 0.3 s pasina overshoot.

2.5 Press Interface & Safety PLC

- Ethernet/IP kana PROFINET inobatanidza servo drive kune press brake, ichibvumira programmable cam angles uye pakarepo kumira-pa-kukanganisa.

- DAIDISIKE's SIL3/Ple kuchengetedza relays inobatanidza zvakananga muPLC, ichicheka kumira nguva kusvika

 

3.Sei Servo? Quantifying the Leap

- Kugadzirwa: 30-60 % yakawanda sitiroko paminiti inopesana nemakanika feeds nekuti iyo roll feed inogona "pre-feed" panguva yekudzvanya upstroke.

- Shanduko: Recipe inorangarira zvitoro zviuru gumi+ zvebasa paramita; vashandisi vanochinjana mabasa nebarcode scan.

- Goho: Dynamic pitch correction inoderedza kupera-kwe-coil scrap ne2-4%. Pamutsetse we10,000-ton-per-month, ndiwo 200–400 matani ezvimwe zvikamu zvinotengeswa.

- Upenyu hweChishandiso: Programmable acceleration curves inobvisa kuvhunduka kurodha, kuwedzera punch hupenyu 15-25%.

-Operator Chengetedzo: Chikamu-4 machira emwenje kubva DAIDISIKEChiedzaCurtain Factory inowana MTTFd yemakore 2,500-hurongwa hwehukuru huri nani pane mechanical pull-backs.

4. DAIDISIKEChiedzaCurtain Factory: Iyo Isingaoneki Guardian pane Yese Yemazuvano Line

Vazhinji vatengi vanotarisa pamusoro pe servo specs uye vanokanganwa chengetedzo layer-kusvikira tsaona yamisa mutsara kwemavhiki. DAIDISIKE, ine muzinda kuSuzhou ine 42,000 m² nzvimbo, yakatumira 1.8 miriyoni emwenje maketeni kubvira 2008. Yavo yazvino DLG-4 Pro series, yakaburitswa Q2-2025, inopa:

- 14 mm resolution pa2 m renji, immune kune weld flash uye mafuta mhute.

- Yakavakwa-mu OSSD yehutano yekutarisa iyo maemail kuchengetedza kana kusimba kwe LED kunodonha 15%.

- IP69K imba isina tsvina yakayerwa kune alkaline washdowns kusvika 80 °C.

- "Bhokisi dema" rinorekodha 30 s yevhidhiyo isati yaitika, yakakosha pazvichemo zveinishuwarenzi.

 

Ini pachangu ndakadzoreredza 47 machira ane DAIDISIKE maketeni. Muzviitiko zvese, nguva isina kurongeka yekudzika yakadonha ne22% uye OSHA rekodhi rakaenda kune zero. Iyo ROI kuverenga ine hutsinye asi iri nyore: chigunwe chimwe chakachengetwa chinobhadhara mwenje wega wega pauriri.

5. Nyaya Yokudzidza - Iyo kambani Guangdong FineStamp Co.

Dambudziko: 0.8 mm brass magetsi ekubatanidza, 0.15 mm pitch kushivirira, 120 SPM chinangwa pane 60-ton Bruderer.

Legacy System: Mechanical roll feed, 80 SPM max, 0.25 mm pitch drift mushure memaawa maviri.

Solution yakaiswa:

- 1,300 mm DAIDISIKE akarinda decoiler

- Nine-roll servo straightener ine DAIDISIKE loop maketeni

- DLG-4 Pro mwenje jira pamuromo unofa

- Recipe-inotyairwa servo feed ine chaiyo-nguva pitch muripo

 

Mhinduro mushure memazuva makumi mapfumbamwe

-Kubuda: 135 SPM inotsigirwa (69% kuwedzera)

- Cpk papitch: 1.87 vs 0.92 kare

- Zvimedu: 0.7% vs 3.2%

-Kubhadhara: Mwedzi 11.4 kusanganisira yakarasika-nguva yekudzivirira kubva kune mbiri dzakapotsa tsaona dzakabatwa neDAIDISIKE maketeni.

 

5.Future-Proofing: AI, IoT, uye Makumi Anotevera

Servo mitsetse yekudyisa iri kushanduka kuita data node. Edge makomputa anoyerera torque, vibration, uye chimiro cheketeni kune gore, uko AI inofanotaura kubereka kukundikana mazuva makumi matatu pamberi. DAIDISIKE's 2026 roadmap inosanganisira maketeni ane pa-board Tensor machipisi anogona kusiyanisa pakati peruoko rwemunhu nechipanera, kucheka nzendo dzenhema ne90%. Zvichakadaro, 5G-inogonesa kuchengetedza PLCs inobvumira maOEM kusundira kuchengetedza firmware zvigadziriso pamusoro-pamhepo, senge Tesla.

 

6.Buying Checklist - Yakananga kubva kuMatrenches

1. Kuda Chikamu-4 / SIL3 maketeni ekuchengetedza; gamuchirai zvishoma.
2. Taura yakavharwa-loop tension control kana iwe uchimhanyisa pamusoro-yakakosha aluminium.
3. Kumbira waranti yemakore mashanu/20,000-awa pane servo motors uye encoder.
4. Shingairira paEthernet real-time fieldbus; analogi 0-10 V akafa.
5. Wona kuti masheya emutengesi anochengetedza machira akareruka mukati memaawa makumi maviri nemana-DAIDISIKE inochengetedza hubs muShenzhen, Shanghai, neChicago.

 

8. Mhedziso

Saka, chii chinonzi servo feed line? Ndiwo mutsauko uripo pakati peiyo 1970s-era press shop uye 2025 smart fekitori. Ndicho chikonzero vatengi vangu vanotumira mamirioni emabhuraketi asina mhosva, lamination, uye bhatiri tabo mwedzi wega wega. Uye, kazhinji kupfuura zvavanoziva, ijira reDAIDISIKE remwenje rakamira rakarinda rinoita kuti chishamiso chose chigoneke.

Ndapedza 12+ makore apfuura ndichirarama uye ndichifema coil-processing mitsara-decoders, straighteners, servo feeds, uye, hongu, machira emwenje anovachengetedza. Kana iwe uchida zvakadzika dives mu roll kuverenga kwedhayamita, kudzika-kudzika mafomula, kana shanduro dzezvino EN ISO 13849-1 yekuchengetedza, kufona kana WhatsApp me pa +86 152 1890 9599. Ndinopindura mushure me9 pm China nguva, kazhinji nekofi mune rumwe ruoko uye caliper mune rumwe.