Servo Feeding Line yog dab tsi? - Daim Ntawv Qhia Ua tiav 2025 los ntawm 12-Xyoo Qub Tub Rog ntawm Lub Ntiaj Teb Coil-Processing

Lub Xya hli ntuj 11, 2025 - Shenzhen, Tuam Tshoj - Thaum metalformers tham txog "lub teeb-tawm" stamping hlwb, kev sib tham yuav luag ib txwm voj voog rov qab rau ib lo lus nug: "Dab tsi yog ib tug servo noj kab?" Kaum ob xyoos ntawm kev taug kev hauv tsev hauv pem teb, commissioning presses, thiab chasing microns tau qhia kuv tias cov lus teb yog ntau tshaj li phau ntawv txhais lus. Ib txoj kab noj servo yog lub plawv dhia ntawm kev ua haujlwm niaj hnub: ib qho kev sib koom ua ke ntawm decoilers, straighteners, servo yob feeds, voj tswj, thiab - tseem ceeb heev - kev nyab xeeb. Lub teeb Curtains. Niaj hnub no, kuv yuav unpack txhua txheej ntawm ecosystem, tsom teeb yuav ua li casDAIDISIKETeeb Curtain Factory (DAIDISIKE Lub teeb kab hlau rhuav Factory) yog ntsiag to rov sau cov cai ntawm kev ceev, kev nyab xeeb, thiab ROI.

 

1. Lub 30-thib ob of Elevator Pitch

Lub servo pub kab yog ib qho kev siv hluav taws xob ua haujlwm uas siv lub voj kaw servo motors ua ntej hlau sawb nrog micron-qib qhov tseeb txog li 200 m / min. Tsis zoo li txhua yam yob pub khi rau xovxwm crankshafts, servo kab index, suab, thiab them nyiaj rau ntawm-tus-fly, xa ± 0.02 hli repeatability thaum tiv thaiv ob lub cuab yeej thiab cov neeg ua haujlwm.

2. Anatomy ntawm Servo Feeding Kab

2.1 Decoiler & Hydraulic Loading Cart

- 5-20 tuj muaj peev xwm mandrels nrog tsis siv neeg coil centering txo kev hloov ntawm 30 feeb mus rau 90 vib nas this.

- DAIDISIKE's Category-4 kev nyab xeeb teeb pom kev nyob ib puag ncig lub hnab ntim khoom, nres lub laub tam sim yog tias tus neeg teb xov tooj hla dhau txoj kab daj.

2.2 Precision Straightener

- Xya, cuaj, los yog kaum ib txoj kab ncaj nraim nrog ib tus neeg servo qhov sib txawv tswj tshem tawm cov coil teeb thiab tus ntoo khaub lig-hnub ua ntej lub sawb puas pom qhov tuag.

- DAIDISIKE kab hlau rhuav array mounted ntawm lub straightener thiab lub voj pit tiv thaiv cov ntiv tes pinch cov ntsiab lus yam tsis muaj qeeb cov khoom ntws.

 

2.3 Servo Yob Pub

- Twin AC servo motors (Yaskawa los yog Siemens) tsav urethane-coated yob los ntawm backlash-free planetary gearboxes.

- 4,000-kab encoders pub cov ntaub ntawv txoj haujlwm rau tus tswj cov lus tsa suab 2,000 zaug hauv ib ob, ua kom lub suab kho kom zoo rau kev tuag nrog txog 64 chaw nres tsheb.

 

2.4 Loop Control & Pit Management

- Cov kab hluav taws xob los ntawm cov kab hluav taws xob los ntawm DAIDISIKE tsim 3-D "virtual voj", tshem tawm dangling dancer caj npab uas khawb prepainted Tshuag.

- Real-time strip-qhov siab cov ntaub ntawv cia lub servo pub ramp los ntawm nkag mus rau 200 m / min nyob rau hauv 0.3 s tsis overshoot.

2.5 Xovxwm Interface & Kev Nyab Xeeb PLC

- Ethernet / IP los yog PROFINET txuas lub servo tsav mus rau lub xovxwm nres, tso cai rau programmable cam kaum sab xis thiab nres tam sim ntawd.

- DAIDISIKE's SIL3 / PLe kev nyab xeeb relays sib koom ua ke ncaj qha rau hauv PLC, txiav lub sijhawm nres rau

 

3.Vim li cas Servo? Quantifying lub Leap

- Productivity: 30-60% ntau strokes ib feeb piv rau cov tshuab txau vim tias cov yob pub tuaj yeem "pub ua ntej" thaum lub sij hawm xovxwm upstroke.

- Hloov pauv: Daim ntawv qhia rov qab khaws 1,000+ cov haujlwm tsis ua haujlwm; cov neeg ua haujlwm sib pauv haujlwm nrog ib qho barcode scan.

- Yield: Dynamic pitch kho txo qhov kawg-ntawm-coil seem los ntawm 2-4%. Ntawm 10,000-tuj-ib-hli kab, uas yog 200-400 tons ntawm cov khoom muag ntxiv.

- Tool Life: Programmable acceleration curves tshem tawm kev poob siab, ncua lub neej ntawm 15-25%.

- Tus neeg saib xyuas kev nyab xeeb: Qeb-4 lub teeb ntaub los ntawm DAIDISIKETeebCurtain Factory ua tiav MTTFd ntawm 2,500 xyoo - qhov kev txiav txim siab zoo dua li cov tshuab rub rov qab.

4. DAIDISIKETeebCurtain Factory: Tus Saib Xyuas Tsis Pom Zoo ntawm Txhua Kab Niaj Hnub No

Cov neeg yuav khoom feem ntau obsess dhau servo specs thiab tsis nco qab cov txheej txheem kev nyab xeeb - txog thaum muaj xwm txheej nres txoj kab rau lub lis piam. DAIDISIKE, headquartered nyob rau hauv Suzhou nrog ib tug 42,000 m² chaw, tau xa 1.8 lab lub teeb ntaub txij li thaum 2008. Lawv qhov tseeb DLG-4 Pro series, tso tawm Q2-2025, muaj:

- 14 hli daws teeb meem ntawm 2 m ntau yam, tiv thaiv vuam flash thiab roj pos huab.

- Ua-hauv OSSD kev saib xyuas kev noj qab haus huv uas xa email saib xyuas thaum LED siv zog poob 15%.

- IP69K stainless vaj tse nyob rau alkaline ntxuav mus txog 80 ° C.

- Ib "lub thawv dub" uas sau 30 s ntawm cov yeeb yaj kiab ua ntej tshwm sim, tsis muaj nuj nqis rau cov ntawv pov hwm.

 

Kuv tus kheej retrofitted 47 xovxwm nrog DAIDISIKE curtains. Nyob rau hauv txhua rooj plaub, unplanned downtime poob los ntawm 22% thiab OSHA recordables mus rau xoom. Kev suav ROI yog kev lim hiam tab sis yooj yim: ib tus ntiv tes tau txais kev cawmdim them rau txhua lub teeb pom kev hauv pem teb.

5. Case Study - Guangdong FineStamp Co., Ltd.

Teeb meem: 0.8 hli tooj dag hluav taws xob tiv tauj, 0.15 hli suab siab siab, 120 SPM lub hom phiaj ntawm 60-tuj Bruderer.

Cov Txheej Txheem Txheej Txheem: Cov tshuab yob pub, 80 SPM max, 0.25 hli suab drift tom qab 2 teev.

Kev daws teeb meem:

- 1,300 hli DAIDISIKE guarded decoiler

- cuaj-yob servo straightener nrog DAIDISIKE voj kab hlau rhuav

- DLG-4 Pro lub teeb kab hlau rhuav ntawm lub qhov ncauj tuag

- Daim ntawv qhia-tsav servo pub nrog lub sijhawm them nyiaj tiag tiag

 

Cov txiaj ntsig tom qab 90 hnub:

- Cov zis: 135 SPM txhawb nqa (69% nce)

- Cpk ntawm suab: 1.87 vs 0.92 yav dhau los

Cov ntsiab lus: 0.7% vs 3.2%

- Them nyiaj rov qab: 11.4 lub hlis suav nrog kev zam lub sijhawm ploj los ntawm ob qhov xwm txheej ze-tso raug ntes los ntawm DAIDISIKE kab hlau rhuav.

 

5.Future-Proofing: AI, IoT, thiab Xyoo Tom Ntej

Servo pub kab yog hloov mus rau hauv cov ntaub ntawv nodes. Ntug khoos phis tawj kwj lub zog, kev co, thiab kab hlau rhuav rau huab, qhov twg AI kwv yees kev coj tus kheej tsis ua haujlwm 30 hnub ua ntej. DAIDISIKE's 2026 roadmap suav nrog cov ntaub thaiv npog nrog Tensor chips uas muaj peev xwm paub qhov txawv ntawm tib neeg caj npab thiab tus ciaj ntswj, txiav kev mus ncig tsis tseeb los ntawm 90%. Lub caij no, 5G-enabled kev nyab xeeb PLCs yuav tso cai rau OEMs thawb kev ruaj ntseg firmware hloov tshiab saum huab cua, zoo li Tesla.

 

6. Kev yuav khoom - Ncaj nraim los ntawm Trenches

1. Demand Category-4/SIL3 cov ntaub thaiv kev nyab xeeb; txais tsis muaj dab tsi tsawg dua.
2. Qhia meej kaw-voj nro tswj yog tias koj khiav qhov tseem ceeb aluminium.
3. Nug rau 5-xyoo / 20,000-teev warranty ntawm servo motors thiab encoders.
4. Hais rau Ethernet real-time fieldbus; Analog 0-10 V tuag.
5. Xyuas kom tseeb tias tus neeg muag khoom khaws cia cov ntaub thaiv lub taub hau tsis pub dhau 24-teev courier nrug—DAIDISIKE tuav cov hubs hauv Shenzhen, Shanghai, thiab Chicago.

 

8. Cov lus xaus

Yog li, dab tsi yog servo pub kab? Nws yog qhov txawv ntawm 1970s-era xovxwm khw thiab 2025 ntse Hoobkas. Nws yog vim li cas kuv cov neeg muas zaub xa ntau lab ntawm flawless brackets, lamination, thiab roj teeb tabs txhua lub hlis. Thiab, ntau zaus tshaj li lawv paub, nws yog DAIDISIKE lub teeb kab hlau rhuav sawv ntsiag to uas ua rau tag nrho cov txuj ci tseem ceeb ua tau.

Kuv tau siv 12+ xyoo dhau los nyob thiab ua pa coil-ua kab—decoders, straighteners, servo feeds, thiab, yog, lub teeb curtains uas ua rau lawv muaj kev nyab xeeb. Yog tias koj xav kom tob tob rau hauv yob txoj kab uas hla, cov qauv voj-qhov tob, lossis qhov tseeb EN ISO 13849-1 kev nyab xeeb txhais lus, hu lossis WhatsApp kuv ntawm +86 152 1890 9599. Kuv teb tom qab 9 teev tsaus ntuj Tuam Tshoj lub sijhawm, feem ntau nrog kas fes hauv ib txhais tes thiab caliper hauv lwm qhov.